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| Pourable
Polyurethane Plastics |
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Optic
14 Series - Water Clear
Features
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- Non-yellowing,
crystal clear
- Easy
stirring, low viscosity
- Easy
to machine, 1420 is buffable
- Odorless
- Reproduces
fine detail, air bubbles rise and break
- Extended
working time
- Tough,
non-brittle, low shrinkage formula
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Description
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Optic
Resins are two components, water clear, polyurethane casting
systems, devised specifically for use where optical clarity
is required. Low viscosities and extended pot lives permit
simple degassing and handling. Certain dyes may be added to
each system to obtain clear, colored castings.
All work with Optic
must be performed with vacuum and/or pressure in warm surroundings.
We do not suggest trying to use Optic without vacuum or pressure.
Temperature below 74°F will result in poor cures with
bubbles.
Optic 1410 is practically
indestructible and more affordable than Optic 1420. Optic1410
can be cured at room temperature and may be post cured at
65°C ((150°F) to enhance physical properties.
Optic 1420 is a
strong, high impact resistant system. It is recommended for
use where polishing rough surfaces and higher heat resistance
is necessary. Optic 1420 must be heat cured between 65-80°C
((150-180°F).).
Optic
14-70 is a firm rubber. Blends of Optic 1410 and 14-70 allow
hardness between Shore D 85 and Shore A 70
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Uses
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Optic
14 Series clear liquid plastics are useful for production
of decorative objects, production parts, tools, models, patterns,
fixtures, duplicate masters and general tooling use. It is
not recommended to use unfilled, unpigmented systems for long
terms. Casting thick sections from 1/2 to 1 inch thick may
cause exothermic heating resulting in distortion, waviness
and significant shrinkage. |
Blending Optic 1410 and 14-70* for Variable Hardness
Shore A and Shore D Hardnesses |
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Optic 1410 Part A |
100 |
100 |
100 |
100 |
100 |
Optic 1410 Part B |
52 |
42 |
33 |
23 |
13 |
Optic 14-70 Part B |
25 |
44 |
62 |
82 |
100 |
Shore A Hardness |
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95 |
88 |
75 |
Shore D Hardness |
87 |
77 |
60 |
37 |
25 |
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*Note: Premix Optic 1410 and 14-70 Part B's prior to mixing with Part A.
Optic 1410 and 14-70 Part A's are the same, therefore
premixing of the Part A's is not necessary. |
Mold
Preparation
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These products will replicate minuscule details from a mold or pattern, but may stick or foam when applied to improperly equipped surfaces. An experimental casting on a surface finish comparable to the final mold should be constructed to avoid damaging a valuable mold. Polyethylene and Platinum Silicone rubber molds do not need a release agent and are the premium choice for a mold material for Optic. Condensation-type tin-catalyzed silicones must be free of residual alcohol because it may inhibit the surface cure of Optic resins. Baking for 4-8 hours at 250-280¼F before use will guarantee an alcohol free silicone mold. Latex, polyurethane rubber or metal molds must be dry and need a coat of suitable release agent, such as Ease 2300 Release Agent. For optical clarity, highly polished molds are required, such as shiny polyethylene or polypropylene or silicone rubber mold of a polished surface. |
Additives
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Part
14X is a strong catalyst used to increase the speed of curing
for Optic Resins. For optimal performance, combine Parts A
and B and degas if necessary. Then, add Part 14X and degas
if needed. To speed the cure significantly, add one half of
one percent. For example, in order to reduce the cure and
pouring time by half, add one half of one percent of Part
14X in a 100 gram mix of Optic 1410. The shrinkage on cooling
is increased as the heat of reaction, or exotherm, is increased.
Use experimental results to establish the correct amount of
Part 14X. Using more than 1% Part 14X of the total weight
of the mix will alter final physical properties. |
Mixing
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Prepare all molds and equipment prior to mixing. Parts A and B should be clear liquids above 60¼F. Atmospheric moisture contamination may cause foaming of the plastic. After containers of Parts A and B are opened, they should be used quickly and resealed tightly. Avoid introducing moisture with paper or wood tools by using metal or plastic mixing vessels and spatulas. The subsequent formula has been developed to choose the appropriate amounts of Parts A and B for Optic 1410: Total weight of resin required divided by 5 equals one fifth of total mix. One-fifth part of total mix times 3 equals the amount of Part A required. One fifth of total mix times 2 equals the amount of Part B required. Weigh Parts A and B in a mixing container. Polyethylene buckets are superb and often reusable. If desired, add Part 14X after components are weighed. Mix instantly, thoroughly scrape sides and bottom, and vacuum degas if preferred. Immediately pour mix into cavity. Pressure casting produces clear castings. Quickly passing the flame of a torch over the back of the casting or a light spray of Ease 2300 Release Agent will help break any bubbles on the back of the pour. Degas Part B separately for best degassing results. Then, add Part A and mix both components together. Finally, degas total mix. |
Curing
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Castings should remain in the mold until thoroughly cured or parts may deform. Using pre-warmed molds will hasten curing. Low temperatures will slow curing and increase demold time. Optic 1410 and 14-70 cure at room temperature. For optimum physical properties cure Optic 1420 16 hours at 65¼C (150¼C). Recommended curing time is 8 hours at 65¼C (150¼F). When cured at a higher temperature, Optic 1420 may demold as fast as 30 minutes at 80¼C (180¼F) depending on the size of the casting. Remove mold release from surfaces before painting or bonding. |
Storage
Life
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The product will last at least 6 months in unopened containers at room temperature (60-90¼F). During storage, Optic 14 Series Part A's may crystallize slightly or become highly viscous. Warm the container to 40-50¼C (100-120¼F) with container lids loose to prevent pressure buildup until crystals dissipate if crystallization has occurred. Before use, cool to room temperature. |
Other
Clear Castable Resins:
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Acrylics
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The typical embedment resin entails
a long, slow heat cure. It can generate high exotherm, a strong
odor (uncured) and high shrinkage. It is also relatively expensive. |
Polyesters
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Many
grades have a green or purple tint. They are cost efficient,
but encompass a strong odor (uncured), and excessive
shrinkage. |
Epoxies
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Use Poxy 1010 and Cure 1212 for small castings, Cure 1220 for coatings, and Cure 1230 for large castings to yield superior clarity with vacuum or pressure assisted castings to remove bubbles. The products are not as colorless as Optic, but still function well. Do not allow heat of reaction to spoil castings in masses thicker than advised in the technical bulletin. |
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Physical Properties: |
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Optic 1410 |
Optic 1420 |
Optic 14-70 |
Mix ratio, by weight |
3A to 2B (100A:67B) |
2A to 1B (100A:50B) |
4A to 5B (100A:125B) |
Hardness |
85 Shore D |
85 Shore D |
70 Shore A |
Pour time, 2 lb. mix |
15 min. |
15 min. |
15 min. |
Max. exotherm, 2 lb. mass (4x4 in. cylinder) |
129oC (265oF) |
155oC (311oF) |
88oC (190oF) |
Demold time |
2 hours (1" thick casting)* |
8 hours @ 65oC (or 30 min. @ 80oC) |
24-48 hours |
Specific gravity, g/cc |
1.07 |
1.05 |
1.06 |
Color, cured |
Water clear |
Water clear |
Water clear |
Viscosity, 2 min. after mixing |
700 cps. |
250 cps. |
336 cps. |
Specific volume, cu. inches/pound |
27.5 |
27.5 |
27.5 |
Shrinkage during cure |
Very low** |
Very low** |
Very low** |
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*Demold time for Optic 1410 and 14-70 will vary depending on thickness of casting and the amount of Part 14 X added.
**Shrinkage is
primarily caused by gelling while hot then cooling. Parts that cure with minimal temperature rise will exhibit minimal shrinkage. |
Packaging: |
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Containers |
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Size |
Net lbs. |
Product |
Weight/lbs. |
A |
B |
A |
B |
Optic 1410
Mix Ratio
3A to 2B |
10.0 |
3x1 qt. |
2x1 qt. |
6.0 |
4.0 |
60.0 |
5 gal. |
3x1 gal. |
36.0 |
24.0 |
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Optic 1420
Mix Ratio
2A to 1B |
6 |
2x1 qt. |
1 qt. |
4.0 |
2.0 |
24 |
2x1 gal. |
1 gal. |
16.0 |
8.0 |
120 |
2x5 gal. |
5 gal. |
80.0 |
40.0 |
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Optic 14-70
Mix Ratio
4A to 5B |
14.4 |
1 gal. |
1 gal. |
6.4 |
8.0 |
72.0 |
5 gal. |
5 gal. |
32.0 |
40.0 |
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Part 14X-Catalyst: 1 oz., 1 pt. (1.0 lb), 1 gal. (8.0 lbs.), 5 gal. (40.0 lbs.)
Ease 2300 Aerosol Cans: 12 oz. can, Case of 12 cans |
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