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| Pourable
Polyurethane Plastics |
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15 Series
Casting Resins
Features
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- Easy
1:1 mix, by weight or volume (1510 by weight only)
- Easy
stirring, no hard settling
- Easy
to machine, contains no silica
- Low
odor formula
- Reproduces
fine detail, air bubbles rise and break
- Long
working time or instant set with Part X
- Durable,
high hardness, non-brittle, low shrinkage formulas
- Castable
in large masses
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Uses
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15
Series liquid plastics are helpful for manufacture of decorative
objects, parts, lightweight mold shells, tools, models, patterns,
fixtures, duplicate masters, vacuum forming molds and general
tooling use. 15-6, 1510, 1512 and 1512X have the texture and
density of wood or thermoplastics and 15-3 and 15-3X are more
like stone. 15-8 is an aluminum-filled system for high heat-resistance
applications such as vacuum forming where efficient thermal
conductivity is required. 1512 Clear is practical for casting
transparent components or for pigmenting/color casting. 1512
Clear may be used for cold cast bronze or other applications
using dry fillers. Over time,1512 Clear will appear yellow.
See the Optic products for applications requiring water-clear,
non-yellowing plastics.
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Mold
Preparation
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These
products reproduce minute detail from a mold or pattern, but
may stick or foam when poured on surfaces that are not adequately
prepared. A trial casting should be executed on a similar
surface before the final mold is made to avoid damaging a
valuable mold. Polyethylene and silicone rubber molds, such
as Tin Silicone and Platinum Silicone systems, do not require
a release agent, but a barrier coat may be helpful. Latex,
polyurethane rubber or metal molds have to be dry and necessitate
a coat of a suitable release agent, such as Ease 2300 Release
Agent. The 74 Series are well suited for limited casting in
15 Series products. |
Additives
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Part
X is a strong catalyst that increases the speed of curing.
A few drops in a one-pound mix speeds the cure profusely.
Exotherm (heat of reaction) is increased, so shrinkage on
cooling also increases. Use experimental results to determine
the correct quantity of Part X to use. Never use more than
1% Part X of the total weight of the mix because it will affect
the final physical properties. 15-3X and 1512X already have
Part X added. Part F may be added to mixed 15-6 and 1510,
(up to 3%) to produce foams with densities as low as 6 lbs.
per cubic foot. Fiber may be added to thicken the mix to a
paste consistency. Microballoons may be added to create a
wood-like, lower density material. See LiteCast.
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Mixing
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Before mixing, all molds and equipment must
be prepared. Parts A and B should be above 60°F. Stir
parts A and B thoroughly prior to use. Sediment may develop
on the bottom of the container. Normally, moderate mixing
to disperse the sediment before use is all that is required.
The containers of Parts A and B should be used or resealed
tightly after opening because atmospheric moisture contamination
may instigate foaming of the plastic. Use metal or plastic
mixing vessels and spatulas to avoid introducing moisture
as may occur with paper or wood tools. Measure or weigh Parts
A and B and place in a mixing container. Polyethylene buckets
are superior and can often be reused. Add Part X or Part F
after the components are weighed, if desired. Mix immediately
and thoroughly scrape the sides and bottom for one minute.
Pour mix into cavity as quickly as possible. If desired, Cab-O-Sil
or Fiber can be added after Part A and B are mixed. |
Curing
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Castings
should remain in the mold until thoroughly cured. Parts demolded
too soon may deform. Using pre-warmed molds will hasten curing.
Low temperatures will lengthen the cure and extend demold time. |
Finishing
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Cured 15 Series plastics should be painted
for outdoor use because they will yellow and chalk when exposed
to sunlight. They can be simply drilled, sanded and machined.
Adhesion of the coating should be checked carefully over a
period of time to determine that it is satisfactory for the
intended use after painting or coating. Oil paints work adequately
if detergent and/or solvent washing remove the mold release. |
Cleanup
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Tools
should be scraped clean before the plastic hardens. Alcohol
(shellac thinner), acetone or MEK are worthy cleaning solvents,
but are highly flammable. To easily remove hardened resin,
work surfaces should be waxed or coated with Ease 2300 Release
Agent. |
Storage
Life
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At
least six months in unopened containers stored at room temperature
(60-90°F). |
Warning
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See
Methods of Use. Plastics are highly flammable. Sanding dust
and other easily ignitable forms of these products should
be handled with care. |
Packaging: |
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Containers |
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Size |
Net lbs. |
Product |
Weight/lbs. |
A |
B |
A |
B |
15-3, 15-3X
Mix Ratio
1A to 1B |
5 |
1 qt. |
1 qt. |
2.5 |
2.5 |
20 |
1 gal. |
1 gal. |
10.0 |
10.0 |
100 |
5 gal. |
5 gal. |
50.0 |
50.0 |
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15-6, 1510, 1512, 1512X, 1512 Clear
Mix Ratio
1A to 1B |
4 |
1 qt. |
1 qt. |
2.0 |
2.0 |
16 |
1 gal. |
1 gal. |
8.0 |
8.0 |
80 |
5 gal. |
5 gal. |
40.0 |
40.0 |
900 |
55 gal. |
55 gal. |
450.0 |
450.0 |
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15-8
Mix Ratio
26A to 100B |
3.2 |
1 pt. |
1 qt. |
0.7 |
2.5 |
12.1 |
1 qt. |
1 gal. |
2.5 |
9.6 |
48.5 |
1 gal. |
5 gal. |
10.0 |
38.5 |
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Part 15X Catalyst: 1 oz., 1 pt. (1.0 lb.), 1 gal. (8.0 lbs.), 5 gal. (40.0 lbs.)
Part 15F Foamer: 1 oz., 1 pt. (1.0 lb.), 1 gal. (8.0 lbs.), 5 gal. (40.0 lbs.)
Bronze Powder: 2 lb. can, 10 lb. can, 110 lb. can
Fiber: 2 lb. bag
Ease 2300 Release Agent: 12 oz. can, Case of 12 cans |
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